America's Cleanest Fuel
As a concerned citizen, you may want to add "contributing to
cleaner air" as another benefit of buying a gas appliance. Gas is
America's cleanest fuel and the natural gas industry looks forward
to working with you to solve pollution problems and to protect our
precious environment.
We hope this Buyer's Guide for gas heating equipment helps you with
your selection. Enjoy your purchase.
Decisions That Affect Your Comfort & Investment
Are you thinking about buying a new car or a new heating system
for your home? Both will be investments in your future. You are
looking for comfort, low operating and maintenance costs and a
product that will give you long and reliable performance.
With automobiles an educated consumer knows the right questions to
ask: "What about emissions? How do anti-lock brake systems work,
compared with standard brakes? How long is the warranty?" and "When
should I schedule service?"
But do you know what questions to ask when it's time to replace
your furnace or boiler, or buy a new home with a different type of
heating system than you had before?
It is difficult to decide which brand/model of gas furnace or
boiler to buy for your home. This booklet will help you ask the
right questions. It will also give you maintenance tips to ensure
that your system gives the same quality performance year after
year.
You'll find descriptions of models and features, explanation of
terminology, information on efficiency levels and other facts you
will need to help you decide. Remember, no two houses are the same.
They are constructed differently, insulated differently and
maintained differently. It is suggested that you contact a
QUALIFIED GAS CONTRACTOR or your local gas company to help evaluate
the specific heating needs of your home.
Why is a Gas Furnace or Boiler your Best Heating Buy?
Because your heating system is usually the largest energy user
in your home, it's important for you to choose one that will give
you the best value over the life of your investment. Because
furnaces and boilers usually last 17 to 20 years, this is an
important decision. Within the last few years, technological
advances in heating system designs have given you more choices.
This brochure explains how you can compare heating systems'
efficiency ratings, discusses basic new furnace and boiler designs
and shows you how to calculate your savings and payback time.
Annual Fuel Utilization Efficiency
The efficiency ratings you see advertised on new gas heating
systems refer to Annual Fuel Utilization Efficiency (AFUE), a
rating method developed by the U.S. Department of Energy. The AFUE
indicates what percent of the energy used is converted to usable
heat.
The AFUE ratings on gas furnaces and boilers have improved because
new designs allow the heating units to recover heat that would
otherwise be wasted.
1992 New Furnace Minimum Efficiency Levels
The National Appliance Energy Conservation Act (NAECA) of 1987
set minimum efficiency requirements for central heating equipment,
regardless of the energy used. All furnaces and boilers
manufactured after January 1, 1992, must meet or exceed the minimum
efficiency levels required by NAECA.
Minimum efficiency levels for other gas appliances that have been
set by the National Appliance Energy Conservation Act of 1987 and
their effective dates are shown in Table No. 1.
TABLE NO. 1
| Product |
NAECA Minimum Standard |
Effective Date |
Duration Yr. End |
| Central Heating Equipment |
78%
AFUE* |
1992 |
10 yrs. |
| Mobile Home Furnaces |
75%
AFUE |
9/1/90 |
3.25
yrs. |
| Boilers, Hot Water (Central) |
80%
AFUE |
1992 |
10 yrs. |
| Boilers, Steam |
75%
AFUE |
1992 |
10 yrs. |
Standards for direct heating equipment, which includes wall
furnaces, fan and gravity type furnaces, floor furnaces and room
heaters, go into effect in 1990 for a period of five years. The
minimum efficiency standards range from 56 percent to 74 percent
depending on the type and size of the unit.
Notes:
* AFUE is Annual Fuel Utilization Efficiency, determined in
accordance with Department of Energy test procedures.
Energy Savings
Because of the higher efficiency requirements of new furnaces
and perhaps the need for a new venting system, consumers can expect
to pay more for the purchase of their heating systems. However,
over the life of the unit, a high-efficiency gas unit will help pay
for itself because of the annual savings in operating costs or the
"Energy Savings Payback" (ESP).
ESP is simply the money you save on energy used during the lifetime
of your energy-efficient gas appliance. The more energy-efficient
the appliance, the less money you spend on monthly utility bills.
When comparing your older model of gas equipment with one of the
new energy-efficient gas furnaces, the ESP can help pay back some
of the costs of the new furnace. When shopping for appliances,
don't look just at the price tag, also consider the ESP.
For example, compare furnace X (your old 63 percent furnace) and Y
(a new 94 percent, high-efficiency gas furnace), assuming a gas
cost of 65 cents per therm* (See Table No. 2).
TABLE NO. 2
| New vs. Old |
Estimated Annual Fuel Cost* |
Existing
Furnace X Conventional (63%) |
$638.00 AFUE* |
New
Furnace Y High-Efficiency (94%)
Annual Savings |
$426.00
$212.00 |
Your annual savings with the high-efficiency furnace would be
$212.00. Over the lifetime of the furnace (20 years), your
estimated savings would be $4,240 over the older 63 percent AFUE
furnace.
Because of regional weather differences and cost of gas, be sure to
ask your local gas company for correct amount of therms used during
the year and local cost of gas.
This example is based on a region of the country that requires
2,000 heating load hours, and has a 60,000 and 50,000 Btus/ hr
input assuming a gas cost at 65 cents per therm, respectively.
Homes located in colder climates will have higher costs for all
types of equipment.
Variations in Efficiency Ratings
Energy efficiency is achieved whenever heat loss is reduced. An
older conventional furnace achieves from 60 - 65 percent
efficiency. Typical efficiencies for mid-range furnaces are from 78
- 83 percent. The new generation of high-efficiency equipment can
achieve up to 96.6 percent AFUE.
Be sure to ask your local gas company, heating contractor or dealer
for the EnergyGuide fact sheets. The Federal Trade Commission (FTC)
requires dealers to have such fact sheets for each natural gas, oil
and propane furnace and boiler. Each fact sheet gives the AFUE
rating for a furnace and the ratings for the most and least
efficient furnaces of the same size and fuel type. The higher the
AFUE number, the more efficient the furnace.
The fact sheet also helps you estimate the annual operating cost
for each model. To do that, you need to know your local gas rate
and BTU (British thermal units)-per-hour heat loss of your home.
The current gas rate can usually be found on your monthly gas bill,
or you can call your local gas utility. Your heating contractor can
calculate the heat loss of your home. With this information, you
can use the chart on the fact sheet to find the estimated annual
operating cost for the furnace you are considering.
EnergyGuide
On the following pages are brief descriptions of the basic types
of gas heating systems now available. We suggest that you
investigate the purchase, installation and operating costs of a
variety of models before making a decision. Then obtain bids from
two or more heating contractors before you buy.
Automatic Ignition Devices
One feature of the new high-efficiency systems is the automatic
ignition device. Sometimes called an intermittent ignition device
111D), this component replaces the constantly burning pilot
light.
The device works very much like an automobile spark plug. Whenever
heat is called for by the thermostat, the 11D produces a spark to
light the pilot, which in turn lights the heating system's main
burner. By not using any gas between ignition cycles, this
dependable component conserves the fuel that would be used by a
constantly burning pilot light.
How Your Heating Equipment Works
Basically home heating equipment consists of:
- A burner through which gas is delivered and burned.
- A heat exchanger where the heat produced from the burning gas
is transferred to the distribution system (either air or water)
that moves the heat to the location where it is needed.
- A vent pipe or flue that exhausts the byproducts of combustion
(such as water vapor and carbon dioxide) to the outside of the
home.
Conventional Furnace Cutaway
The illustration shows a conventional warm-air furnace. The
furnace uses natural or propane gas and air for burning the gas to
provide heat to the heat exchanger. Circulating air (or water, in
the case of a boiled flows through the heat exchanger where it is
heated and then circulates throughout the house.
For venting, make-up air is drawn info the vent at the draft
diverter. This air mixes with the hot exhaust gases and travels
through the vent and out the chimney.
Because of the 78 percent AFUE efficiency requirement that will
take effect in 1992, new mid-efficiency upflow gas furnace
technologies are being introduced into the market.
One of these new designs includes a technologically advanced burner
box, atmospheric venting, and a choice of pilot systems. These new
systems will easily allow for change-out or replacement.
Atmospheric % venting allows more flexibility in the venting
systems because no induced draft blowers are required. Ask your
dealer for more details.
Induced-Draft Design Furnaces (83% AFUE)
Warm-air furnaces featuring this design have higher heating
efficiencies and use less gas than conventional models.
Conventional furnaces draw air through an opening at the front of
the furnace and at the flue to create a natural draft.
Induced-draft furnaces use an automatic fan system to draw the
combustion products into the flue, improving burner efficiency. The
fan and a specially designed heat exchanger work together to reduce
excess air and extract heat normally lost up the chimney.
The improved design of the heat exchanger can extract 1500 or more
of heat from the same amount of gas burned by a natural draft
furnace.
Venting for this furnace can be done through a chimney or, for some
specific models, through the use of a direct through-the-wall
vent.
Boilers with Power-Vent & Heat Extractor (87% AFUE)
The power-vent design system provides positive venting through
the narrow flue sections, resulting in rapid heat transfer to
circulating water, increasing heating efficiency and lowering fuel
consumption.
As shown in Illustration No. 3, flue gases are pulled through the
boiler sections and the heat extractor before being discharged info
the venting system. A flue gas close-off valve retains heat in the
boiler when the power vent is not operating.
A chimney is not required for venting. Direct through-the-wall or
roof venting can be used with the powervent design.
Condensing or Recuperative-Type Furnace (85% or higher
AFUE)
This type of furnace is a modification of the conventional warm
air furnace design. However, it operates at significantly higher
heating efficiencies and uses less fuel.
The recuperative furnace has two heat exchangers: a direct-fired
unit and an unfired unit. Hot flue gases produced by combustion are
drawn through the heat exchanger and recuperative section, and then
vented to the atmosphere by a small fan. No chimney is necessary
since the flue gases are vented directly outside.
Efficiency is increased because additional usable heat is captured
in the recuperative heat exchanger (unfired unit). This unit
condenses the available water vapor and uses the forced draft fan
to reduce the loss of heated air from the home when the furnace is
not operating.
When water vapor in the flue gases is condensed, it releases
additional heat for use in the home. The water is disposed of by a
condensate drain.
Q. What is a condensate
drain? A. Because high-efficiency furnaces cool flue or
exhaust gases to temperatures between 1000F and 1450F, water vapor
is condensed to a liquid in the heating process. A disposal drain
must be provided with the furnace.
Q. Is special venting needed
because of this condensation? A. Because furnace
condensation is slightly acidic, special plastic PVC pipe venting
is required.
Pulse Combustion Furnace (94 - 97% AFUE)
Although this equipment is similar in appearance and
installation to a conventional furnace, the combustion process is
completely different. No heated air from within the building is
lost in the combustion or the venting processes, because all
combustion air is taken from the outside.
Pulse combustion furnaces and boilers operate reliably at
exceptionally high-efficiency levels and use much less gas than
conventional units.
Here is how the pulse combustion process works:
- Gas and air enter and mix in the combustion chamber.
- To start the cycle, a spark is used to ignite the gas and air
mixture. (This is one pulse.)
- Positive pressure from the combustion process closes flapper
valves and forces exhaust gases down the tailpipe.
- Exhaust gases leaving the chamber create a negative pressure.
This opens the flapper valves, drawing in gas and air.
- At the same time, part of the pressure pulse is reflected back
from the tailpipe. Residual heat in the combustion chamber causes
the new gas and air mixture to ignite. No spark is needed. (This is
another pulse.)
- There are 60 to 70 pulses per second. Each pulse produces 1/4
to 1/2 Btu of heat using about 0.0003 cubic feet of natural gas.
The force of these series of pulses creates great turbulence, which
forces products of combustion through the entire heat exchange
assembly and results in maximum heat transfer.
- Exhaust gases pass out of the main heat exchanger and into a
secondary heat exchanger coil. Filtered air is forced across these
heat exchangers and distributed through the home.
- A small diameter plastic pipe replaces the conventional furnace
flue and chimney, and allows for condensate to empty into floor
drains.
Pulse Combustion Boiler (90% AFUE)
The pulse combustion boiler works in much the some way as the
pulse combustion furnace. The main difference is that the heat from
the combustion chamber is transferred to water that is then
distributed throughout the home.
Combination Water Heating/Space Conditioning Systems
This innovative, compact and efficient space-conclitioning and
water heating system requires only the space of one unit. As a
result, it's ideal for installation in small areas. One natural gas
burner now does two jobs.
These energy-efficient systems are designed primarily for use as a
forced-air heating system, but can also be adopted for new hydronic
baseboard systems. The water heater provides domestic hot water
throughout the house. To provide heating, the circulating pump,
controlled by a wall thermostat, sends hot water through the
heating system where the water heats a coil. A fan in the air
handler then blows air over the heated coil. The warmed air is
distributed to the house through ducts. This type of system can
also be used with hydronic heating by circulating hot water through
a radiant heating system. Properly sized, these systems can provide
adequate space and water heating for homes in any part of the
country.
Combination Units Electric to Gas Conversions
A new hot water conversion system is available that modifies an
electric water heater for natural gas. This system incorporates a
self-contained gas burner located outside the home to heat and
circulate hot water to an existing electric water heater. To
convert an existing system, a separate circulation system is
installed that consists of a hot water coil that serves as a heat
exchanger, water supply and return lines from the hot water storage
tank and a water pump. The pump is electrically connected to an
existing household thermostat. The hot water coil is installed in
the existing air handling system. When the thermostat calls for
heat, the water pump will draw hot water out of the storage tank
and circulate through the heat exchanger. Using the same fan that
is part of the existing furnace, the heat exchanger transfers the
heat energy from the water to the air. The system gives home owners
who were unable to convert due to venting and space constraints
another option.
Most Efficient Heating/Cooling Combination
The most efficient heating and cooling with a warm air system
can be obtained with a high-efficiency gas furnace and
energy-efficient central air conditioner. This combination delivers
maximum year-round comfort at minimum operating and maintenance
costs.
One reason this combination works so well is that each component is
specifically designed to perform only a single function - either
heating or cooling. As a result, all design improvements are
concentrated on upgrading the performance of that function. Since
they are separate components, the proper size model of each can be
selected for a given household's heating and cooling needs.
Proper Sizing
The size of a furnace or boiler refers to its heating output
capacity rather than to its physical dimensions. The capacity of a
heating system is measured in Btu per hour. The heat input
multiplied by the efficiency equals the heat output.
The correct furnace or boiler size depends on the size of your
home, its construction and insulation, the way you use the house
and the normal winter temperatures in your area. A qualified gas
heating contractor or gas utility heating system specialist can
estimate the heat loss of your home by measuring the amount of
wall, roof and floor space exposed to the outside, and the amount
of insulation you have. Using a mathematical formula that includes
the desired indoor temperature and the local outdoor temperature
ranges, the contractor then recommends an appropriate size for your
new furnace.
Sizing estimates and help with equipment selection should always be
made by a qualified contractor. A unit that is too large for your
home can be less efficient; a too small unit may decrease your
comfort level.
Making Your Selection
While in the process of comparing the various models of gas
heating equipment, be sure to use this handy checklist.
- Compare the equipment for the best value.
- Check the reputation and references of the contractors.
- Get a complete written contract, including all provisions.
- Read the contract thoroughly and understand it before
signing.
- Register the warranty with the manufacturer, if required.
- Keep a copy of the contract, warranty and pertinent receipts in
your home file.
- Make sure you are given an owner's manual for the unit
installed.
- Remember- Never store or use flammable liquids near any
appliance.
- Follow all manufacturer's warnings and instructions.
A.G.A. Design Certification
When shopping for your new gas heating system, always be sure
the models you are considering are Design Certified by the American
Gas Association (in the United States), Canadian Gas Association
(in Canada) or another nationally recognized laboratory. In 1993,
the American Gas Association and Canadian Gas Association formed a
joint venture called "International Approval Services" as a means
of helping to ensure that the design of gas appliances sold in
these two countries meet appropriate national standards.
Special Tips to Help You Save Money
Weatherize to Economize! Make sure your home is weatherized to
present-day standards. Here are some steps you can take to get the
most from your heating dollars:
- Caulk around window and door frames to prevent the escape of
warm air from your home.
- Weatherstrip doors and windows for a substantial contribution
to energy savings and a reduction of cold drafts.
- Repair any cracks in the chimney or foundation of your
home.
- Install adequate ceiling insulation; heat rises and can easily
be lost through the roof.
- Install insulation in exterior walls wherever possible.
- Close doors to all unheated areas such as the attic, garage or
basement. Be sure all the doors fit tightly.
- Check duct work for air leaks. Cracks or holes should be sealed
with duct tape.
- Install storm windows and storm doors, and be sure to keep them
closed tightly.
- Install a thermostat that automatically sets itself back at
night.
There are many other energy efficiency measures you can take to
save energy, save money and increase comfort. Be sure to contact
your local gas utility for suggestions.
Proper Maintenance
Now you should know everything there is needed to select a gas
furnace. However, you also need to know how to maintain your
furnace. You may ask, "How can I keep my furnace operating
efficiently and safely throughout its lifetime?"
Heating specialists recommend that your heating system be inspected
each year. The ideal time is before the beginning of the heating
season. Call your installing contractor, the manufacturer's local
representative listed in your Yellow Pages or your local gas
company.
Here is a handy list of tune-up checkpoints:
- Conduct a visual inspection of the furnace vent system.
- Clean or replace the air filter, as required.
- Oil motors that require it.
- Inspect all chimney and flue connections and elbows to make
sure they are firmly fitted. Make sure there are no cracks or
openings around the flue pipe going into the chimney. If you find
heavy rust, particularly on the bottom of the pipe or around
joints, there may be excessive condensation inside the flue. This
can be caused by an improperly adjusted burner. Have the burner
adjusted annually by an expert. Check your chimney to make sure
there are no interior obstructions like leaves, bird nests and
fallen bricks from structural damage. They can interfere with the
draft.
- Oil the blower motor and fan and inspect the blower belts for
wear. Replace them if they appear to be cracked or frayed. A broken
fan belt in the middle of a cold winter night can be a "chilling
experience." Tips: Clean the pilots and burner chamber. Remove dust
and lint from furnace, vents and registers or baseboard heaters.
Clean and adjust thermostats.
Important Facts to Know about Buying or Selling Your Home
Did you know that you can factor energy efficiency into the
mortgage process? Doing so can make home prices more affordable for
lower-income consumers. This is done through the Energy Efficient
Mortgage (EEM). It allows a buyer to live in a house more cheaply
or buy a house for which they would otherwise be unable to
qualify.
How does the Energy Efficient Mortgage work?
It can allow for energy upgrades for existing homes. The per
month energy savings from energy upgrades will usually be greater
than the per month investment required when the cost of upgrades
are added to the mortgage. For example: Every $1,000 worth of
energy improvements added to a 10-percent, 30-year loan requires an
investment of 29 cents per day vs. a savings that can exceed 49
cents per day. It can liberalize the underwriting tools for
purchasing houses.
In most cases, lenders approve loans only if 28 percent or less of
the borrower's monthly gross income is needed for principal and
interest on the loan, plus taxes and insurance on the property. On
an energy-efficient home, lenders can stretch the debt-to-income
ratio, allowing as much as 32-percent of their gross income to go
toward these items. They do so by including the energy savings.
These liberalized ratios can allow a borrower to take out a larger
loan (roughly 12-percent larger) and purchase a larger home or
qualify for a first home, when under normal ratios they would not.
For example: With a "stretched" debt-to-income ratio, the adjusted
income needed to purchase a $75,500 home would be $21,375 rather
than $27,381.
Who Supports the Energy Efficient Mortgage?
The VA, FHA, GMAC Mortgage Corp., Fannie Mae, and Freddie Mac
are the primary lending agencies that offer the energy efficient
mortgage. You can obtain additional information about Energy
Efficient Mortgages from your local mortgage lender, home builder
or real estate agent.
TABLE NO. 3 CONSUMER'S WORK SHEET
Use Chart 1 to figure out the total cost of the furnace over its
lifetime. The examples shown assume the cost of gas to be 65 cents
per therm. (Your heating dealer can give you the estimated
operating costs for the different models you are considering.)
Chart 1 - Total Cost Calculation
| Mode
Name(AFUE) |
EstimatedYearly
Operating Costs |
|
AverageLifetime of
Furnace |
|
Purchase
Price(includes installation) |
|
TotalCost |
| Model
AHigh-Efficiency (94%) |
$282 |
X |
20 |
+ |
$3,000 |
= |
$8,640 |
| ModelB-Conventional
(78%) |
$446 |
X |
20 |
+ |
$2,000 |
= |
$10,920 |
For additional information, all public libraries have copies of
the Consumer's Directory of Certified Efficiency Ratings for
Residential Heating and Water Heating Equipment. This directory is
published in April and October of each year by the Gas Appliance
Manufacturers Association. Included in this directory is
information on how to estimate the annual heating requirements and
how to compare the cost of operation of different models.